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Home > Products > Industrial Ceramic Products > Wire Drawing Products
Wire Drawing Products
Material Selection


MATERIAL SELECTION

Zirconia and alumina ceramics offer considerable advantages over hardened or coated steels and carbides. The combination of high hardness, good to excellent surface finish, and chemical inertness provides for longer service life, reduced die wear, and improved wire quality. Impact resistance is less critical since the composite design protects the ceramic components adequately.

ZIRCONIA KZ-70 ceramic is the first choice for most non-ferrous and ferrous wire drawing applications, such as bare and plated copper wire; brass, bronze, aluminum, and nickel wire; precious metal wire made of platinum, cold and silver; steel and stainless steel wire, welding rod, and tantalum wire.

ALUMINA 99.5A ceramic is recommended for stationary guide elements, most single and multi-groove pulleys, and for cones, capstans, and rolls to draw ultrafine copper wire and tungsten wire.

Cones in action





PROPERTIES MATERIAL
Zirconia Alumina Steel Coated Steel
Corrosion resistance excellent excellent poor fair
Surface finish excellent good excellent fair
Sensitivity to impact good fair excellent fair
Hardness excellent excellent fair good
Moment of inertia good excellent fair fair

MATERIAL NAME UNIT ZIRCONIA (ZrO2) ALUMINA
(Al2O3)
Grade Name KZ-70 99.5A
Nominal Purity % Alumina 99.5A
Color Yellow White
Density g/cm3 5.75 3.87
MECHANICAL PROPERTIES
Vickers Hardness kg/mm2 1300 1700
Bending Strength x103 psi 102 47
Compressive Strength x103 psi 261 330
Youngs Modulus x106 psi 30 53
Fracture Toughness (Kic) kg/mm1.5 26.9 13.5
THERMAL PROPERTIES
Coefficient of Thermal Expansion (25°C - 1000°C) x10-6°C 11.0 8.1
Thermal Conductivity cal/cm•sec•°C .007 0.07
Specific Heat cal/g•°C 0.10 0.20
Maximum Service Temp. °C 1400
SURFACE QUALITY
As Sintered Ra
(micro-inches)
15-35 15-35
Ground 20-40 20-40
Polished 2-10 3-12

The properties may vary according to product configurations and manufacturing processes

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